Home / Quality Assurance

Quality Assurance

Every roof bolt assembly passes in-house inspection and accredited third-party testing before leaving our facility. Underground safety has zero tolerance for compromise.

In-House & Third-Party Testing

Conforming to DGMS Circular No. DGMS/S&T/Tech. Cir. (Approval) No. 3, Dated 3rd June 2010 Select the governing standard for mining roof bolt assemblies in India.

In-House Testing
Worker performing shear pin torque testShear pin testing — second angleCalibrated torque wrench
01

Shear Pin Testing

Every shear pin batch torque-tested in-house using a dedicated rig. Break values verified against rated range: 70-90 Nm (20 mm), 90-110 Nm (22 mm), 90-130 Nm (25 mm) before assembly.

Go/No-Go gauge applied to nut — M24x3-7H
02

Go / No Go Gauge — Nut

100% nut dimensional inspection using calibrated Go/No Go gauges. Ensures every nut meets thread engagement specification before being incorporated into the assembly set.

Thread Go/No-Go ring gauge for bolt threading inspection
03

Thread Go / No Go Gauge

Every threaded bolt end gauged before assembly. Non-conforming bolts are rejected and returned to the threading stage — zero compromise on thread quality.

Digital Vernier caliper for dimensional verification
04

Vernier Caliper — Dimensional Verification

Digital Vernier caliper used for precise dimensional checks on bolt length, diameter, and thread geometry to ensure every batch meets DGMS specified tolerances.

Third-Party Testing
Tensile testing machine with TMT rebarClose-up of tensile test machine gripping rebar
01

Tensile Test — Raw Material (TMT)

Raw TMT rebar tested by an accredited laboratory to verify grade (Fe 500-650) and yield strength before any production begins. No batch starts without passing raw material certification.

Hydraulic load test press with bolt assemblyClose-up of bolt under load test
02

Load Test — Finished Bolt Assembly

Completed assemblies undergo full external load testing to verify tensile strength, yield, and performance under simulated underground conditions before dispatch.

DGMS Circular No. 3/2010 — Full Parameter List

DGMS/S&T/Tech. Cir. (Approval) No. 3, Dated 3rd June 2010 All Tested Parameters
A. Roof Bolt
  • Physical Properties Select Shape & Size
  • Length tolerance
  • Diameter tolerance
  • Straightness
  • Rib profile
  • Steel grade
  • Threaded end compliance
  • Non-threaded end compliance
  • Chemical Composition
  • Tensile Test of Assembly
B. Bearing / Domed Plate
  • Dimensional accuracy
  • Plate thickness tolerance
  • Surface finish and flatness
  • Hole diameter tolerance
  • Dome height (domed plates)
  • Steel grade compliance
C. Conical Seat
  • Conical angle accuracy
  • Thread engagement specification
  • Load-bearing compliance
  • Material grade verification
  • Dimensional tolerance on seat face
D. Shear Pin
  • Break torque 70-90 Nm (20 mm)
  • Break torque Select 90-110 Nm (22 mm)
  • Break torque 90-130 Nm (25 mm)
  • Pin diameter tolerance
  • Batch dimensional consistency
  • Material consistency

ISO 9001:2015 Certificate

Issued by TÜV SÜD South Asia Private Limited — an internationally accredited certification body. Certificate No. 99 100 25041.

Manav Engineering ISO 9001:2015 Certificate — TÜV SÜD South Asia
StandardISO 9001:2015
Certifying BodyTÜV SÜD South Asia Pvt. Ltd.
Certificate No.99 100 25041
Initial Certification2025-10-07
Valid Until2028-10-06
Registered AddressE-64, MIDC, Chandrapur – 442 406

Scope: Manufacturing & Supply of Mining Consumable Accessories including Roof Bolts, W-Strap, Rock Bolt, Tiscogs and Accessories, Wire Mesh & Friction Bolt.

View Full Certificate

Request Test Certificates or DGMS Compliance Documents

Mill Test Reports and DGMS compliance certificates are available on request for every production batch.